04/08/21
Message Overview:
Message Description:
Auxiliary Power Unit (APU) Electronic Control Unit (ECU) is reporting an open circuit of the starter motor power cable and/or sense wiring.
Possible Causes:
- Auxiliary Power Unit (APU) Starter (B4)
- Auxiliary Power Center Primary-Logic (PCB11)
- Auxiliary Power Start Contactor (APSTC) (K62)
- Auxiliary DC Power Center (ADCPC) (A196)
- Auxiliary Power Unit (APU) Electronic Control Unit (ECU) (A39)
- Power Cable
- Associated Wiring
Troubleshooting Tips:
Advisory Wire/Service Bulletin: None
Forum Articles/Infoservice/Newsletter: None
Quick Links:
| Removal of the Auxiliary DC Power Center (Aux DCPC) | AMM 24-64-01-000-801 |
| Installation of the Auxiliary DC Power Center (Aux DCPC) | AMM 24-64-01-400-801 |
| Removal of the Auxiliary Power Start Contactor | AMM 24-64-09-000-801 |
| Installation of the Auxiliary Power Start Contactor | AMM 24-64-09-400-801 |
| Removal of the Auxiliary Power Center Primary-Logic | AMM 24-64-13-000-801 |
| Installation of the Auxiliary Power Center Primary-Logic | AMM 24-64-13-400-801 |
| Detailed Inspection of the APU Starter Brushes | AMM 49-42-00-220-801 |
| Removal of the Starter Motor | AMM 49-42-01-000-801 |
| Installation of the Starter Motor | AMM 49-42-01-400-801 |
| Removal of the Auxiliary Power Unit (APU) Electronic Control Unit (ECU) | AMM 49-61-01-000-801 |
| Installation of the Auxiliary Power Unit (APU) Electronic Control Unit (ECU) | AMM 49-61-01-400-801 |
| Wiring - Maintenance Practices - ALL | SPM 20-12-00-02 |
| Wire Repair - Maintenance Practices - ALL | SPM 20-12-10-02 |
Troubleshooting Recommendations:
NOTE 1: The APU Master Switch must be selected at RUN (or START) to provide the primary power to the APU ECU.
NOTE 2: The APU Master Switch must be selected at START to provide the power at the Starter Motor.
- Confirm presence of the Start Voltage reference at the APU ECU (A39).
Measurement at Expected Result Result Conn. A39AP1-7A Aircraft Ground - If check is satisfactory, continue with next step.
- If check is not satisfactory, repair defective wiring.
- Do wiring check from the Auxiliary DC Power Center (A196) to APU ECU (A39) for the following wire:
From To Result Conn. A196P1-L Conn. A39AP1-6A - If the check is satisfactory, continue with next step.
- If the check is not satisfactory, repair defective wiring.
- Remove the aircraft positive cable lug (+) from the positive terminal of the Starter Motor (B4).
- Confirm presence of the 28 VDC at aircraft positive cable lug (+) of the Starter Motor (B4).
Measurement at Expected Result Result aircraft positive cable lug (+) 28 VDC - If the check is satisfactory, replace defective Starter Motor (B4).
- If the check is not satisfactory, continue with next step.
- Do wiring check from the Auxiliary DC Power Center (A196) to aircraft positive cable lug (+) of the Starter Motor (B4) for the following cable:
From To Result Conn. A196P1 STUD-T9 aircraft positive cable lug (+) - If the check is satisfactory, continue with next step.
- If the check is not satisfactory, repair defective cable.
- Confirm presence of the 28 VDC at the Auxiliary DC Power Center (A196).
Measurement at Expected Result Result Conn. A196 STUD-T2 28 VDC - If the check is satisfactory, continue with next step.
- If the check is not satisfactory, verify in the MDC for ATA 24 message faults and continue with respective troubleshooting.
- Disconnect the Auxiliary Power Center Start Contactor (K62) connector. Do visual inspection of the connectors and associated wiring for any loose pins and/or damaged wire.
- If inspection is satisfactory, continue with next step.
- If inspection is not satisfactory, go to step 12.
- Verify Auxiliary Power Center Start Contactor (K62) coils by measuring the resistances at the contactor connector (J-side) as per the following table:
Coils Expected Values Results Pin 1 and Pin 2 (Pick-up) between 4.5 Ω and 6.5 Ω Pin 2 and Pin 3 (Hold) between 260 Ω and 280 Ω - If the verification is satisfactory, continue with next step.
- If the verification is not satisfactory, replace the defective Auxiliary Power Center Start Contactor (K62).
NOTE: It is important to not skip this verification before proceeding with the swap at step 9. A short of one of the 2 coils will result with a blowing of a fuse the Auxiliary Power Center Primary-Logic (PCB11).
- Swap Contactor K62 with contactor K71 or K72 (both located in ADCPC). Is the fault message still present\?
- If YES, continue with next step.
- If NO, replace defective Contactor K62.
- Replace APU ECU (A39). Is the fault message still present?
- If YES, continue with next step.
- If NO, do close out.
- Replace Auxiliary Power Center Primary-Logic (PCB11). Is the fault message still present?
- If YES, continue with next step.
- If NO, do close out.
- Replace Auxiliary DC Power Center (A196).
- Do close out.
