08/27/24
Message Overview:
Fault Message:
GEN2 OIL OVERTEMP FAULT
Fault Code:
2422126LPS
Associated CAS:
| Reporting LRU: | Generator Control Unit (GCU) 2 |
| System Description: | 24-21-00 |
| Schematic Diagram: | 24-21-00 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Wiring Diagram: | 24-21-02 [ Global Express ] [ G5000 ] [ Global XRS ] |
Message Description:
The temperature of the oil in the Generator 2 is above the recommended limits.
Possible Causes:
- Generator Control Unit (GCU) 2 (A57)
- Variable Frequency Generator (VFG) 2 (G2)
- Associated Wiring
Troubleshooting Tips:
Advisory Wire/Service Bulletin:
- AW700-24-0598 - Variable Frequency Generator (VFG) GL511-1103-9 - Failure
Full Throttle Blog/Forum Articles/Infoservice/Newsletter:
- Reference Instruction Letter (RIL) GX-0198 - Return to service following VFG bearing failure and/or VFG housing rupture.
Flight Operation Notifications Manual (FONM): None
NOTES:
- Prior to T/S procedures, perform a visual of generator 2 for heat distress. Confirm if the heat exchanger is blocked with FOD.
- A GCU patch cable (GSE REF # 24X-24-02) can be used to swap GCU 1, GCU 2, GCU 3, GCU 4 and the APU GCU into a different position (for troubleshooting only). You can monitor the GCU faults in the CAIMS via the fault messages page.
- The GCU NVMs can only be downloaded at position #2 or #3.
Quick Links:
| Removal of the Variable Frequency Generators (VFG) | AMM 24-21-01-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Variable Frequency Generators (VFG) | AMM 24-21-01-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| General Visual Inspection of the Variable Frequency Generator (VFG) Oil Tubes | AMM 24-21-01-210-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the Generator Control Units (GCU) | AMM 24-24-01-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Generator Control Units (GCU) | AMM 24-24-01-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Wire Repair - Maintenance Practices - ALL | SPM 20-12-10-02 [ Global Express ] [ G5000 ] [ Global XRS ] |
Troubleshooting Recommendations:
- Access CAIMS and check if the following faults are active:
- 2422124LPS - GEN2 [DIFF PROTECTION FEEDER]
- 2422200LPS - GEN2 DRIVE SHAFT FAIL/INVALID %N2
Inspect the VFG for the following:
- VFG oil filter bypass indicator tripped, and/or
- Metal particles in the oil lines, and/or
- VFG end frame cracked or breached, and/or
- Oil sight glass cracked
- If there is a combination of the listed CAIMS active fault and VFG condition(s) perform RIL GX-0198
- If there is NO combination, continue with next step.
- On the generator 2, record the oil level in relation to the “ADD OIL” line on the sight glass.
- If oil level is above add oil line, replace VFG 2.
- If oil level is below add oil line, continue with next step.
- Perform general visual inspection of the applicable main-generator oil tubes.
- If system checks are good, do close out.
- If fault remains, continue with next step.
- Disconnect GCU 2 connector A57P2 and VFG 2 connector G2P1. Perform a continuity check as follows:
From To Result A57P2-24 Ground A57P2-60 Ground - If there is continuity, repair defective wiring as required and do close out.
- Id there is NO continuity, continue with next step.
- Perform a continuity check between GCU 2 and VFG 2 as follows:
From To Result A57P2-24 G2P1-A A57P2-60 G2P1-M - If there is NO continuity, repair defective wiring as required and do close out.
- If there is continuity, continue with next step.
- Replace VFG 2.
- Do close out.
