05/14/25
Windshield and Side Window Crack Identification
| System: | Windows |
| System Description: | 56-10-00 - Flight Compartment |
| Schematic Diagram: | None |
| Wiring Diagram: | None |
Advisory Wire:
- AW700-56-0932 - Windshield Care and Troubleshooting
- AW700-56-0663 - Windshield Delamination Criteria for a Pro-Active Replacement
Full Throttle Blog/Forum Articles/Infoservice/Newsletter:
Whether it be in flight or on the ground, there is never a good time to experience a cracked windshield event.
Cracks occur primarily in the outer glass ply or the faceply of Global windshields. Most cracks are attributed to FOD.
The faceply is a 0.090 thick thermally tempered glass and is not a structural element. This means that it is not subject to structural loading in flight. Its primary function is to transfer heat from the heater coating located on its lower surface, to the outer surface.
In addition to the faceply, the windshield also consists of two main structural plies. Together, they constitute the main structural fail-safe elements of the window and carry structural and pressurization loading. The window is designed that if a mainply failed, the second ply is strong enough to maintain complete structural integrity of the fuselage. It is extremely rare that a mainply would crack or sustain major damage.
The following information is supplied to assist flight crews and maintenance technicians to characterize a windshield faceply crack and a mainply crack. See reference pictures below.
Faceply Crack
WARNING - Use cut proof gloves to prevent against splintering.
Visual characteristics:
- Dense crack fracture pattern across the entire window. Lots of branching or forking. Origin usually in the center and distinguished by a "cats eyes" pattern.
- A "race track" crack pattern around the periphery of the window.
- Crack branching is narrow.
- Crack can only be felt on the outside.
Mainply Crack
- Visual characteristics - A single broad crack across the window from adjacent or opposite edges.
| Technical Manual References | |
|---|---|
| Rain and Ice Protection. Windshield or Window Damage. | FCOM1 Chapter 5, Non-Normal Procedures |
| ICE – Non-EICAS Procedures – Windshield and Window Damage | QRH2 Chapter 12 |
| Pilot/Copilot Glass Faceply-Windshield Faceply Repair | SRM Chapter 56-10-00 |
| Operation with Cracked Windshield Faceply | AFM 96 Chapter 07, Supplement 33 |




