06/27/19
Message Overview:
Fault Message:
GCU3 SENSE/GEN3 CONT SW FAULT
Fault Code:
2423254LPS
Associated CAS:
| Reporting LRU: | Generator Control Unit (GCU) 3 |
| System Description: | 24-21-00 |
| Schematic Diagram: | 24-21-00 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Wiring Diagram: | 24-21-03 [ Global Express ] [ G5000 ] [ Global XRS ] |
Fault Description:
Generator Control Unit (GCU) 3 has detected a fault in the Generator Control Switch (GCS)/wiring or in its internal GCS sensing circuit.
GCU GCS sensing circuit has detected the OFF signal as being the same as the ON signal.
Possible Causes:
- Generator Control Unit (GCU) 3 (A58)
- Electrical Control Panel (Overhead Panel) (AP3)
- Generator Control Switch (GCS)
- Associated Wiring
Troubleshooting Tips:
Advisory Wire/Service Bulletin: None
Forum Articles/Infoservice/Newsletter: None
A GCU patch cable (GSE REF # 24X-24-02) can be used to swap GCUs 1, 4 and 5 into position 2 or 3 (for troubleshooting only).
The GCU NVMs can only be downloaded at position #2 or #3.
Quick Links:
| Removal of the Generator Control Units (GCU) | AMM 24-24-01-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Generator Control Units (GCU) | AMM 24-24-01-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the ELECTRICAL Control Panel | AMM 24-24-05-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the ELECTRICAL Control Panel | AMM 24-24-05-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Wire Repair - Maintenance Practices - ALL | SPM 20-12-10-02 [ Global Express ] [ G5000 ] [ Global XRS ] |
Troubleshooting Recommendations:
- Swap GCU 3 with GCU 2.
- If system checks are good, replace GCU 3 and do close out.
- If fault remains, continue with next step.
- On GCU #3, disconnect connector A58P2. On the overhead control panel, disconnect connector AP3P2. Perform open circuit checks between GCU 3 and Electrical Control Panel as follow:
From To Expected Result Result A58P2-21 AP3P2-S Open A58P2-28 AP3P2-T Open - If an open circuit is detected, repair or replace defective wiring as required and do close out.
- If an open circuit is not detected, continue with next step.
- On connector A58P2, perform short circuit checks between GCU 3 and ground as follow:
From To Expected Result Result A58P2-21 Ground Short A58P2-28 Ground Short - If a short circuit is detected, repair or replace defective wiring as required and do close out.
- If a short circuit is not detected, continue with next step.
- Perform a continuity check between Electrical Control Panel and ground as follows:
From To Result AP3P2-R GC160 - If an open circuit is detected, repair or replace the defective wiring as required and continue with next step.
- If a short circuit is detected, go to step 6.
- Check the integrity of ground stud GC160.
- If defective, repair or replace the ground stud and do close out.
- If it is not defective, do close out.
- Inspect the electrical control panel internal wiring and the generator control switch (GCS-SDS5).
- If a defect is found with the wiring, repair or replace the defective wiring as required and do close out.
- If a defect is found on the GCS, continue with next step.
- Replace the GCS.
- Do close out.