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Require immediate crew attention. These messages are accompanied by flashing master warning, triple chime attenson with or without voice message or dedicated tone. Require immediate crew awareness and future crew action may be required in the form of alternate system selection or performance limitation. These message are accompanied by flashing master caution and a single chime. Indicate safe or normal system operation which require crew awareness, over and above the dark cockpit philosophy. Indicate minor failures or reduction in systems capability, which require no crew action.

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10/09/24

Message Overview:

Message Name:

PRESSURE SWITCH INBD/WRG/BCU

Message Code:

3245319HA

Reporting LRU: Brake Control Unit (BCU)
Associated CAS: INBD BRK LO PRESS (Caution)
BRAKE FAULT (Advisory)
System Description: 32-43-00 - Brake Control System
Schematic Diagram: [ G5000 ]  [ Global Express ]  [ Global XRS ] SSM 32-43-00-101 - Brake Control System - Electrical Schematic
Wiring Diagram: [ G5000 ]  [ Global Express ]  [ Global XRS ] WM 32-43-00-1_004 - Sheet 4 - Indication - [9004-9024]
[ G5000 ]  [ Global Express ]  [ Global XRS ] WM 32-43-00-2_004 - Sheet 4 - Indication - [9003, 9025-9158]
[ G5000 ]  [ Global Express ]  [ Global XRS ] WM 32-43-00-3_004 - Sheet 4 - Indication - [9002]

Message Description:

The Brake Control Unit (BCU) detected a disagreement condition between the System 3 (Inboard) Brake Pressure Switch Channel A and Channel B.

Possible Causes:

  • System 3 (SYS) Brake Pressure Switch (S5)
  • Brake Control Unit (BCU) (A71)
  • Associated Wiring

Troubleshooting Tips:

Advisory Wire/Service Bulletin:

  • AW700-32-0138 - Loss of Normal Braking Upon Landing
  • AW700-32-0244 - Operational Procedures to Prevent Freezing Brakes
  • AW700-32-0359 - Brake Control System - Data Gathering to Reduce the Brake Control Unit (BCU) No-Fault-Found (NFF) rate
  • AW700-32-0513 - Wheel Speed Transducer - Brake System Nuisance Fault Messages
  • SB700-32-016 - MODIFICATION - BRAKE CONTROL SYSTEM - PART NO. CHANGE OF THE BRAKE CONTROL UNIT TO GW415-7125-5

Full Throttle Blog/Forum Articles/Infoservice/Newsletter: None

Flight Operation Notifications Manual (FONM): None

NOTES:

  • If you replace a brake system component please fill out this questionnaire.

Quick Links:

Grounding of the Aircraft [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM10-11-00-867-801
Removal of the Covers and Plugs [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM10-12-00-020-801
Installation of the Covers and Plugs [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM10-12-00-420-801
Standard Aircraft Configuration for Maintenance [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM12-00-00-867-801
Aircraft Walkaround (for Maintenance) [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM12-00-00-867-802
Connect Electrical Power to the Aircraft [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM24-00-00-861-801
Remove the Electrical Power from the Aircraft [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM24-00-00-861-802
Electrical/Electronic Safety Precautions [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM24-00-00-910-801
Electrostatic Discharge Safety Precautions [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM24-00-00-910-802
Operational Test of the Brake System [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM32-43-00-710-801
Operational Test of the No. 3 Hydraulic-System Brake Pressure-Switch [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM32-43-00-710-802
Removal of the Brake Control Unit [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM32-43-01-000-801
Installation of the Brake Control Unit [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM32-43-01-400-801
Removal of the No. 2 Hydraulic-System Brake Pressure-Switch [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM32-43-49-000-801
Installation of the No. 2 Hydraulic-System Brake Pressure-Switch [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM32-43-49-400-801
Removal of the No. 3 Hydraulic-System Brake Pressure-Switch [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM32-43-51-000-801
Installation of the No. 3 Hydraulic-System Brake Pressure-Switch [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM32-43-51-400-801
Access to Active Faults [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM45-45-00-970-802
Access to Stored Faults [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM45-45-00-970-803
Access to System Diagnostics [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM45-45-00-970-804
Flight Deck Effect to Fault Correlations [ G5000 ]  [ Global Express ]  [ Global XRS ] AMM45-45-00-970-821
Wire Repair - Maintenance Practices - ALL [ G5000 ]  [ Global Express ]  [ Global XRS ] SPM20-12-10-02

Troubleshooting Recommendations:

  1. Using CAIMS, access ATA 32, BCU, BRAKE CONTROL SYSTEM DATA PAGE 21 (DISCRETE INPUT STATUS).

    1. With the hydraulic system 3 OFF, the INLET PRESSURE SWITCH for SYSTEM 3 CH A and CH B should show NO PRESSURE.
    2. Pressurize hydraulic system 3 and the INLET PRESSURE SWITCH for SYSTEM 3 CH A and CH B should show PRESSURE.

  2. Re-seat the BCU, making sure it is fully and properly inserted into place.

    1. If fault indication is gone, do close out.
    2. If fault remains, continue with next step.

  3. Remove the BCU, make sure hydraulic system 2 is not pressurized. Perform a continuity check as follows:

    From To Result
    A71AP1-10H A71AP1-9G
    A71BP1-5E A71BP1-4D

    1. If there is continuity, go to step 5.
    2. If there is no continuity, continue with next step.

  4. Apply pressure to hydraulic system 3.
  5. Perform a continuity check as follows:

    From To Result
    A71AP1-10H A71AP1-9G
    A71BP1-5E A71BP1-4D

    1. If there is continuity, go to step 7.
    2. If there is no continuity, continue with next step.

  6. Perform a continuity check between the Inboard brake pressure switch S5 and BCU as follows:

    From To Expected Result Result
    S5P1-1 A71AP1-10H Continuity
    A71BP1-5E A71BP1-4D Continuity
    S5P1-2 A71AP1-9G Continuity
    S5P1-4 A71BP1-5E Continuity
    S5P1-5 A71BP1-4D Continuity
    A71AP1-10H Ground Open
    A71AP1-9G Ground Open
    A71BP1-5E Ground Open
    A71BP1-4D Ground Open

    1. If wiring defects are found, repair defective wiring as required and do close out.
    2. If the wiring checks are good, continue with next step.

  7. Replace the system 3 brake pressure switch (S5). Is the fault still present?

    1. If YES, continue with next step.
    2. If NO, do close out.

  8. Replace the BCU.
  9. Do close out.
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