03/28/25
Message Overview:
Message Name:
APU NO CRANK
Message Code:
4960131APU
Associated CAS:
| Reporting LRU: | Full-Authority Digital Engine-Controller (FADEC) System |
| System Description: | 49-40-00 - Ignition/Starting |
| Schematic Diagram: | [ Global Express ] [ G5000 ] [ Global XRS ] SSM 49-61-00-101 - APU Automatic Control System |
| Wiring Diagram: | [ Global Express ] [ G5000 ] [ Global XRS ] 49-61-00-01 - Sheet 1 Control - 9002-9129 [ Global Express ] [ G5000 ] [ Global XRS ] 49-61-00-01 - Sheet 2 Fadec Interface - 9002-9129 [ Global Express ] [ G5000 ] [ Global XRS ] 49-61-01-1 - Sheet 1 Control - 9159-9249 [ Global Express ] [ G5000 ] [ Global XRS ] 49-61-01-1 - Sheet 1 Control - 9250-9431 [ Global Express ] [ G5000 ] [ Global XRS ] 49-61-01-1 - Sheet 1 Control - 9127-9129 [ Global Express ] [ G5000 ] [ Global XRS ] 49-61-01-1 - Sheet 1 Control - 9130-9249 |
Message Description:
Auxiliary Power Unit (APU) protective shutdown. APU speed has not increased to 5% speed after one of the conditions that follows:
- After 12 seconds when the oil temperature is more than -10°F (-23.3°C)
- After 50 seconds when the oil temperature is less than -10°F (-23.3°C)
Inhibited during Take-Off and Landing.
Possible Causes:
- Auxiliary Power Unit (APU) Starter-Contactor Assembly (ASCA) (A48)
- Starter Motor (B55)
- De-prime valve (V1)
- Auxiliary Power Unit (APU) Full-Authority Digital Engine-Controller (FADEC) (A108)
- Auxiliary Power Unit (APU) (AP7)
- Associated Wiring
Troubleshooting Tips:
Advisory Wire/Service Bulletin:
- Honeywell Service Bulletin (SIL-APU-98) - APU Seizure Due to Compressor Shroud Corrosion
Full Throttle Blog/Forum Articles/Infoservice/Newsletter: None
Flight Operation Notifications Manual (FONM): None
Quick Links:
| Removal of the APU Starter-Contactor Assembly | AMM 24-62-05-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the APU Starter-Contactor Assembly | AMM 24-62-05-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Access to Active Faults | AMM 45-45-00-970-802 [ Global Express ] [ G5000 ] [ Global XRS ] |
| APU Safety Precautions | AMM 49-00-00-910-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the APU | AMM 49-10-00-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the APU | AMM 49-10-00-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the Engine Branched Wiring-Harness | AMM 49-12-01-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Engine Branched Wiring-Harness | AMM 49-12-01-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the Starter Motor | AMM 49-42-01-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Starter Motor | AMM 49-42-01-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the Full-Authority Digital Engine-Controller (FADEC) | AMM 49-61-01-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Full-Authority Digital Engine-Controller (FADEC) | AMM 49-61-01-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the De-Prime Valve | AMM 49-90-24-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the De-Prime Valve | AMM 49-90-24-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Wire Repair - Maintenance Practices - ALL | SPM 20-12-10-02 [ Global Express ] [ G5000 ] [ Global XRS ] |
Troubleshooting Recommendations:
- Get access to the active faults' messages in CAIMS.
- If any APU related fault messages are shown during the APU FADEC 'APU BITE check' before an APU start up, troubleshoot them first and continue with next step.
- If no APU related fault messages are shown, check in the history of recent fault messages, relating to the APU.
- If fault remains or if no APU fault is active and the APU SHUTDOWN
(Advisory) is still shown on EICAS display, continue with next step.
- Perform a visual check the engine branched wiring-harness for bare wiring, kinks, worn areas and other damage (WM 49-12).
- If damages are found, repair as required and do close out.
- If damages are not found, continue with next step.
- Check for 28 VDC on receptacle T5 on the APU Starter-Contactor Assembly (ASCA).
NOTE: This step must be performed during the start cycle.- If there is 28 VDC (K2 Start Contractor is closed), go to step 5.
- If there is no voltage, continue with next step.
- Replace the APU Starter-Contactor Assembly (ASCA).
NOTE: If starter motor not disengaged, starter motor remains energized. FADEC can not detect a start contactor that failed to de-energize. This may be caused by a defective ASCA relay (closed position).- If system checks are good, do close out.
- If fault remains, continue with next step.
- Perform wiring checks between APU Starter Motor B55 (-) negative and (+) positive terminals, continuity should be less than one ohm.
- If there is continuity, go to step 7.
- If there is no continuity, continue with next step.
- Replace APU Starter Motor B55.
- If system checks are good, do close out.
- If fault remains, continue with next step.
- Verify that not all APU FADEC data is missing.
- If all data are present, go to step 9.
- If all data are missing, continue with next step.
- Check APU firewall connector J802 from APU FADEC.
- If system checks are good, do close out.
- If fault remains, continue with next step.
- Re-rack APU FADEC and verify condition of connector A108AP1, A108BP1 and A108CP1 as well as APU mounting tray connectors for damage.
- If damages are found, repair as required and do close out.
- If damages are not found, continue with next step.
- Perform wiring checks between FADEC connector (A108BP1) (Start Contactor Low Side Driver) and ASCA connector (A48P2) (APU Star Contactor).
From To Result A108BP1-C5 A48P2-C - If wiring checks are not good, repair defective wiring as required and do close out.
- If wiring checks are good, continue with next step.
- Perform wiring checks between FADEC connector (A108BP1) and de-prime valve connector (V1P1) as follow:
From To Result A108BP1-116 V1P1-A A108BP1-117 V1P1-B - If wiring checks are not good, repair defective wiring as required and do close out.
- If wiring checks are good, continue with next step.
- Perform a continuity check on the de-prime valve (V1) receptacle as follows:
From To Expected Result Result V1P1-A V1P1-B 15 Ω - 25 Ω NOTE: De-prime valve is energized open when oil temp <-6.6°C.
- If there is no continuity, repair defective wiring as required and do close out.
- If there is continuity, continue with next step.
- Replace the de-prime valve.
- If system checks are good, do close out.
- If fault remains, continue with next step.
- Replace the APU FADEC.
- If system checks are good, do close out.
- If fault remains, continue with next step.
- Replace APU.
- Do close out.