09/16/19
Message Overview:
Fault Message:
APU NO FLAME
Fault Code:
4960133APU
Associated CAS:
| Reporting LRU: | Full-Authority Digital Engine-Controller (FADEC) |
| System Description: | 49-40-00 |
| Schematic Diagram: | 49-61-00 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Wiring Diagram: | 49-12-00 [ Global Express ] [ G5000 ] [ Global XRS ] 49-61-01 [ Global Express ] [ G5000 ] [ Global XRS ] |
Fault Description:
Light off has not occurred 17 seconds after fuel solenoid has been energized and Auxiliary Power Unit (APU) speed has been greater that 18% for 5 seconds. In this condition, the Full Authority Digital Engine Control (FADEC) will cause an APU shutdown.
| Fault | See * below | Description |
|---|---|---|
| FADEC FAILURE | ECU internal failure (CPU, watchdog timer, O/S circuit failure, loss of O/S protection, etc.) | |
| O/SPD | (Hardware/Software) overspeed circuits tripped (at 106%) | |
| LOSS OF SPEED | Both monopoles failed | |
| LOSS OF O/SPD | FADEC overspeed circuit/FCU fuel output solenoid failed | |
| OVERTEMP | * | EGT limit exceeded duringi) startii) on-speed operation |
| FIRE EMERG | * | Fire signal is received by the FADEC |
| REVERSE FLOW | * | T2 temp. limit (176.6 °C/350 °F) has been exceeded for 5 secs |
| HIGH OIL TEMP | * | Oil temp limit of >148.9 °C exceeded for 10 seconds |
| LOW OIL PRESS | * | Oil pressure has fallen below lower limit of 30 psig for 15 seconds,with rpm > 95% |
| LOSS OF EGT DETECTION | * | Both EGT thermocouples have failed ( NOTE: In Essential Mode,FADEC programs an EGT of 260 °C to maintain the APU running) |
| NO FLAME | EGT rise has not been detected within 17 seconds of fuel solenoidbeing commanded open by FADEC, or rpm >18% for 5 seconds. | |
| NO ACCEL | Acceleration is < 0.05% of the prescheduled rate (normalacceleration is 2.5% per seconds) | |
| SLOW SPEED | Starter timer expired - APU rpm > 5% and less than starter cut out for 30 seconds | |
| UNDER SPEED | * | Speed has reached 100%, then drops below 80% for 5 secs |
| NO CRANK | rpm does not rise above 5% within:a) 2 secs. when oil temp is warmer than minus 23 °C, orb) 50 secs. when oil temp is minus 23 °C or lower | |
| INLET DOOR | Inlet door position indicates closed 30 secs before starterengagement, or 600 msecs. after starter engagement. | |
| LOSS OF DC POWER | Loss of 28 VDC power for 200 milliseconds | |
| LOP SW FAIL | * | Oil pressure switch has failed open when rpm is < 7% ( NOTE: Thisswitch is normally closed during prestart BITE) |
| FALLBACK | APU drop below 25% rpm after starter cutout | |
| APU GCU HIGH OIL TEMP | * | APU Generator oil temperature above 215 °C |
NOTE: An asterisk mark (*) in any row above means that the automatic protection shut down on that row is inhibited if the associated fault occurs in flight. The respective CAS message, or an advisory message reading APU FAULT will be displayed in the CAS window and the APU will not shut down automatically in flight. However the pilot may select to shut down the APU manually by placing the APU control switch to OFF.
Possible Causes:
- Ignition Exciter (A2)
- Fuel Control Torque Motor
- Fuel Solenoid Valve (V2)
- Inlet Pressure Sensor (MT1)
- Inlet Temperature Sensor (MT3)
- Exhaust-Gas Temperature (EGT) sensor (TC1)
- Igniter Plugs
- Igniter Plug Leads
- Fuel Control Unit (A3)
- Fuel Flow Divider Valve
- Auxiliary Power Unit (APU) Full-Authority Digital Engine-Controller (FADEC) (A108)
- Auxiliary Power Unit (APU)
- Associated Wiring
Troubleshooting Tips:
Advisory Wire/Service Bulletin: None
Forum Articles/Infoservice/Newsletter: None
If CAS message is not active, verify stored faults on CAIMS.
It would be recommended to use CAIMS data pages to confirm sequence of events during start. Go to System diagnostic/ ATA 49/ Controller (FADEC)/ LRU test/ APU Data status page 2 and APU Status. In these pages one can see Fuel flow, and signal active as command given by FADEC.
Attempt APU start and look at data pages to see sequence of events: Starter voltage, Ignition and Fuel at 5%rpm, starter cut out at 45%rpm, then should ramp to 100%. If you hang around 80% rpm is because you don't have your secondary fuel (Fuel Flow Divider).
Quick Links:
| Access to Stored Faults | AMM 45-45-00-970-803 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the APU | AMM 49-10-00-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the APU | AMM 49-10-00-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the Engine Branched Wiring-Harness | AMM 49-12-01-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Engine Branched Wiring-Harness | AMM 49-12-01-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Operational Test of the Inlet Door | AMM 49-14-01-710-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the Fuel Control Unit | AMM 49-30-01-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Fuel Control Unit | AMM 49-30-01-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the Fuel Solenoid Valve | AMM 49-30-17-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Fuel Solenoid Valve | AMM 49-30-17-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the Fuel Flow-Divider Valve | AMM 49-30-21-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Fuel Flow-Divider Valve | AMM 49-30-21-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the Igniter Plug Leads | AMM 49-41-05-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Igniter Plug Leads | AMM 49-41-05-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the Igniter Plugs | AMM 49-41-09-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Igniter Plugs | AMM 49-41-09-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Removal of the Full-Authority Digital Engine-Controller (FADEC) | AMM 49-61-01-000-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Installation of the Full-Authority Digital Engine-Controller (FADEC) | AMM 49-61-01-400-801 [ Global Express ] [ G5000 ] [ Global XRS ] |
| Wire Repair - Maintenance Practices - ALL | SPM 20-12-10-02 [ Global Express ] [ G5000 ] [ Global XRS ] |
Troubleshooting Recommendations:
- Look for residual fuel in the exhaust duct.
- Examine the APU wiring and connectors for bare wiring, kinks, worn areas and other damage.
- If there is bare wiring, kinks, worn areas or other damage, repair or replace as required and do close out.
- If there is no bare wiring, kinks, worn areas or other damage, continue with next step.
- Verify that the APU air intake inlet door opens fully (Do not start the APU, put the APU control panel control knob in the run position only and verify door position visually and on APU DATA status page).
- Inspect the APU air inlet duct for FOD or signs of blockage.
- If blockage is found, remove the blockage and do close out.
- If blockage is not found, continue with next step.
- Re-rack FADEC and verify both the tray and FADEC connectors for damage or FOD.
- If system checks are good, do close out.
- If fault remains, continue with next step.
- Attempt an APU start and observe data pages mention above to confirm if sequences of event are observed.
- Swap igniter plugs.
- If system checks are good, replace defective igniter plug and do close out.
- If fault remains, continue with next step.
- Swap igniter plug leads.
- If system checks are good, replace defective igniter plug and do close out.
- If fault remains, continue with next step.
- Swap fuel control units.
- If system checks are good, replace defective fuel control unit and do close out.
- If fault remains, continue with next step.
- Swap fuel solenoid valves.
- If system checks are good, replace defective fuel solenoid valve and do close out.
- If fault remains, continue with next step.
- Swap fuel flow divider valves.
- If system checks are good, replace defective fuel flow divider valve and do close out.
- If fault remains, continue with next step.
- Swap FADECs.
- If system checks are good, replace defective FADEC and do close out.
- If fault remains, continue with next step.
- Replace APU.
- Close out.